The Grain Chain
The grain chain

ICT IN THE GRAIN CHAIN

ICT is an essential tool at various points throughout the grain chain, from farming right through to retailing.

ICT in farming and storage

At all levels on the farm, technology is used to improve efficiency, monitoring and reliability. For example:

Precision farming

When applying fertilisers, farmers have traditionally applied them evenly across the field. In fact, the nutrients required by the soil are likely to vary across the same field. Precision farming uses technology to allow farmers to accurately monitor soil nutrient levels and apply fertilisers where they are needed. This increases profitability by giving better crops. Using only the fertiliser that is needed is better for the environment too.

Global positioning systems (GPS)

GPS fitted to tractors and combine harvesters allow farmers to map each individual field. Combined with nutrient mapping, it allows the farmer to assess the type of soil in the field. This means he can adjust growing techniques and use of fertilisers and pesticides to help the wheat grow well but also to protect the environment.

Grain storage/monitoring quality
Probe measurement of grainGrain mountains

Technology is used in grain storage facilities. The moisture, temperature and quality of the grain can be monitored and controlled using sensors and other equipment. These can react to changes in humidity and temperature in order to keep the grain at the right constant state.

ICT in milling

ICT is used throughout the milling process, for example:

Monitoring wheat moisture content

Before wheat is milled, it is 'conditioned' with water to make it suitable for grinding into flour. ICT allows automatic control of wheat conditioning so that the grain has a uniform moisture content.

Checking flour stream quality

Near Infra-Red (NIR) analysis can be used on-line to measure the protein and moisture content of the flour streams during milling. The instruments can be used as part of a control loop.

Adjusting the rollers

ICT means that the roller settings can be adjusted remotely and automatically using process control, keeping the balance of the flour streams correct

Packing the flour

PLC (Programme Logic Controllers) control is used for 'carousel' packing, when over 600 bags of flour may be packed per hour on an automatic carousel. Computer-controlled bag filling means exactly the right amount of flour is added to the bag. This also saves money because bags are not over-filled. ICT is also used when packing the bags onto larger trays (pallets) so that they are packed as efficiently and neatly as possible.

ICT in baking

Large bakeries use PLC to control a number of baking processes. For example, the press of a button can regulate the amount and type of flour to be used, the temperature of ovens and the cooling times.

ICT in retailing and marketing

Retailers and suppliers have linked computers so they can share order information and invoices using electronic data interchange (EDI). Companies can use the internet to exchange a wide range of information, including sales figures and stock levels. Business to business e-commerce can help track special features such as promotions. The internet is also a powerful marketing tool, with many retailers offering on-line shopping.